.jpg)
Double Shaft Lump Breaker
Our Double Shaft Lump Breaker is a heavy-duty size reduction machine designed to break hard lumps, agglomerates, and compacted bulk materials into uniform particles. It ensures smooth material flow, improves process efficiency, and protects downstream equipment in bulk material handling systems.
A Double Shaft Lump Breaker is an industrial crushing and conditioning machine engineered for breaking large, compacted lumps of powders, granules, and bulk solids into smaller, free-flowing particles. Equipped with two counter-rotating shafts fitted with specially designed blades or cutters, the machine provides efficient lump reduction while minimizing the generation of fines.
The dual-shaft design delivers higher torque and improved crushing performance compared to single shaft models, making it suitable for handling tougher, larger, or highly compacted materials. It is commonly installed below silos, hoppers, bag unloading stations, storage bins, and feeding systems to ensure uninterrupted material flow into conveying, mixing, milling, or packaging equipment.
Manufactured using premium SS304, SS316, or Mild Steel, our Double Shaft Lump Breakers are available in customized capacities to meet specific industrial process requirements.
Features
- Heavy-duty double shaft design
- High torque crushing performance
- Efficient lump and agglomerate breaking
- Uniform particle size output
- Minimal fines generation
- Continuous and reliable operation
- Rugged and durable construction
- Easy maintenance and cleaning
- Low power consumption
- Stainless Steel or Mild Steel construction
- PLC & HMI automation available
- Custom-built solutions for different materials
Applications
- Lump breaking of powders
- Agglomerate crushing
- Bulk material conditioning
- Silo discharge systems
- Hopper discharge applications
- Jumbo bag unloading systems
- Pneumatic conveying system feeding
- Screw conveyor feeding
- Milling system feeding
- Mixing and blending systems
- Packaging line feeding
Industries We Serve
Our Double Shaft Lump Breakers are widely used in:
- Pharmaceutical Industry
- Food Processing Industry
- Chemical Industry
- Fertilizer Industry
- Cement Industry
- Plastic & Polymer Industry
- Paint & Coatings Industry
- Minerals & Mining
- Ceramic Industry
- Dairy Industry
- Agrochemical Industry
Benefits
- Breaks hard and compacted lumps efficiently
- Improves material flow consistency
- Protects downstream equipment
- Reduces production downtime
- Produces uniform particle size
- Handles high-capacity applications
- Energy-efficient operation
- Low maintenance requirements
- Improves process productivity
- Long service life
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Double Shaft Lump Breaker |
| Capacity | Customized as per application |
| Material Handled | Powders, Granules, Agglomerates & Bulk Solids |
| Construction Material | SS304, SS316, Mild Steel |
| Rotor Type | Dual Counter-Rotating Shafts |
| Drive System | Geared Motor |
| Particle Size Output | Customized |
| Installation | Hopper, Silo or Process Line Mounted |
| Automation | Semi-Automatic / Fully Automatic |
| Control Panel | PLC HMI / Controller Based |
Why Choose Our Double Shaft Lump Breaker?
We manufacture robust Double Shaft Lump Breakers designed for reliable performance in demanding industrial environments. Our machines provide superior lump reduction, consistent material flow, and seamless integration with pneumatic conveying systems, screw conveyors, mixers, mills, storage silos, and packaging lines. Every system is customized to suit your material properties, production capacity, and process requirements.
Service Areas
We manufacture and supply Double Shaft Lump Breakers across Pune, Mumbai, Thane, Nashik, Nagpur, Aurangabad, Kolhapur, Solapur, Satara, Sangli, and throughout Maharashtra. We also serve customers in nearby states with complete support, including system design, manufacturing, installation, commissioning, and after-sales service.
Frequently Asked Questions (FAQs)
What is a Double Shaft Lump Breaker?
A Double Shaft Lump Breaker is an industrial machine that uses two counter-rotating shafts to crush hard lumps, agglomerates, and compacted bulk materials into smaller, free-flowing particles.
Which materials can be processed?
The machine is suitable for powders, granules, chemicals, food ingredients, pharmaceuticals, fertilizers, minerals, pigments, plastics, cement, and other bulk solids.
What is the advantage of a Double Shaft Lump Breaker over a Single Shaft model?
A Double Shaft Lump Breaker offers higher torque, greater crushing efficiency, improved handling of hard or compacted materials, and higher throughput for demanding industrial applications.
Can the machine be integrated with existing material handling systems?
Yes. It can be integrated with pneumatic conveying systems, screw conveyors, bucket elevators, silos, hoppers, bag unloading stations, mixers, milling equipment, and packaging systems.
